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1. Hold tool so that the back (wire side) is facing
you. Squeeze tool handles together until the
ratchet releases, then allow them to open fully.
2. Center the splice wire barrel on the anvil of the
upper die as shown in Figure 3. If visible, be sure
to place the brazed seam on the splice toward the
indenter.
Figure 3
3. Hold the wire barrel in place and squeeze the
tool handles together until ratchet engages
sufficiently to hold the splice in position. Do NOT
deform the insulation barrel or wire barrel.
4. Insert stripped wire into the wire barrel, making
sure that the insulation does not enter the wire
barrel. See Figure 3.
5. Holding wire in place, squeeze tool handles
together until ratchet releases. Allow tool handles
to open, then remove crimped splice.
6. To crimp the other half of a splice, reposition the
uncrimped wire barrel in the crimping chamber, and
repeat the crimping procedure.
7. Inspect the crimped splice according to
Figure 4. Check the crimp height as described in
Section 5. If necessary, adjust the shut height as
described in Section 6.
Figure 4
This inspection requires the use of plug gages
conforming to the dimensions provided in Figure 5.
Tyco Electronics does not manufacture or market
these gages. To gage the crimping chamber, proceed
as follows:
1. Remove traces of oil or dirt from the crimping
chamber and plug gage.
2. Close the tool handles until the dies have
bottomed. Do NOT force dies beyond initial
contact.
3. Align the GO element with the crimping
chamber. Push element straight into the crimping
chamber without using force.
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